AI Defect Detection &
Count Detection with CCTV
Your cameras are already watching the line. We make them understand it. Tephratec’s computer-vision AI inspects, counts and reports on every unit you produce โ in real time, around the clock.
What Our AI Can Watch For You
Every model is custom-trained on footage from your own line โ so it learns your product, your packaging and your defects.
Cement Bag Counting
Count every bag on the conveyor or during truck loading โ eliminate manual tallying errors, shortage disputes and pilferage with an exact, timestamped digital count.
Dairy Pouch Inspection
Detect leaking, under-filled, mis-sealed or deformed milk and dairy pouches before they leave the plant โ protecting both product quality and brand reputation.
Bottle Cap Defects
Spot missing, loose, cross-threaded or misaligned caps at full line speed โ plus fill-level checks and label verification in the same pass.
Printing Mistake Detection
Catch smudged batch codes, missing MRP/date prints, wrong labels and misregistered artwork on packaging โ before a single misprinted unit ships.
Welding Defect Detection
Identify porosity, cracks, spatter, undercut and incomplete welds automatically โ bringing consistent, fatigue-free inspection to every joint.
Your Custom Use Case
Damaged cartons, missing components, surface scratches, safety-gear compliance โ if a camera can see it, our AI can learn to detect it.
From CCTV Feed to Actionable Alerts
Connect Cameras
We connect to your existing CCTV / IP camera feeds โ on-premise or via secure cloud. No production downtime.
Train the AI
Using footage of your product, we train custom detection models for your specific defects and counting scenarios.
Detect in Real Time
The AI inspects every frame โ flagging defects, counting units and verifying quality at full line speed.
Alert & Report
Instant alerts on WhatsApp, SMS or your dashboard, plus shift-wise reports and long-term quality analytics.
Measurable Impact From Week One
- Cut rejection costs โ catch defects at the source, not at the customer’s door
- Stop counting losses โ dispute-proof digital counts for dispatch and loading
- Free up inspectors โ let people manage exceptions, not stare at belts
- Prove your quality โ timestamped visual evidence for audits and customers
- See trends early โ analytics reveal drifting quality before it becomes scrap
Built for the Factory Floor
Send Us Your Footage. See the AI Work.
Share a short video clip from your production line and we’ll show you a working detection demo on your own product โ free, with no obligation.
Start Your Free Pilot