Flagship Service

AI Defect Detection &
Count Detection with CCTV

Your cameras are already watching the line. We make them understand it. Tephratec’s computer-vision AI inspects, counts and reports on every unit you produce โ€” in real time, around the clock.

99%+Detection Accuracy
<100msDetection Speed
24/7Continuous Inspection
0New Cameras Needed
Use Cases

What Our AI Can Watch For You

Every model is custom-trained on footage from your own line โ€” so it learns your product, your packaging and your defects.

๐Ÿ—๏ธCOUNT: 4,812

Cement Bag Counting

Count every bag on the conveyor or during truck loading โ€” eliminate manual tallying errors, shortage disputes and pilferage with an exact, timestamped digital count.

๐Ÿฅ›LEAK DETECTED

Dairy Pouch Inspection

Detect leaking, under-filled, mis-sealed or deformed milk and dairy pouches before they leave the plant โ€” protecting both product quality and brand reputation.

๐ŸพCAP MISALIGNED

Bottle Cap Defects

Spot missing, loose, cross-threaded or misaligned caps at full line speed โ€” plus fill-level checks and label verification in the same pass.

๐Ÿ–จ๏ธMISPRINT

Printing Mistake Detection

Catch smudged batch codes, missing MRP/date prints, wrong labels and misregistered artwork on packaging โ€” before a single misprinted unit ships.

โšกWELD POROSITY

Welding Defect Detection

Identify porosity, cracks, spatter, undercut and incomplete welds automatically โ€” bringing consistent, fatigue-free inspection to every joint.

๐Ÿ“ฆCUSTOM MODEL

Your Custom Use Case

Damaged cartons, missing components, surface scratches, safety-gear compliance โ€” if a camera can see it, our AI can learn to detect it.

How It Works

From CCTV Feed to Actionable Alerts

01

Connect Cameras

We connect to your existing CCTV / IP camera feeds โ€” on-premise or via secure cloud. No production downtime.

02

Train the AI

Using footage of your product, we train custom detection models for your specific defects and counting scenarios.

03

Detect in Real Time

The AI inspects every frame โ€” flagging defects, counting units and verifying quality at full line speed.

04

Alert & Report

Instant alerts on WhatsApp, SMS or your dashboard, plus shift-wise reports and long-term quality analytics.

Why It Pays For Itself

Measurable Impact From Week One

  • Cut rejection costs โ€” catch defects at the source, not at the customer’s door
  • Stop counting losses โ€” dispute-proof digital counts for dispatch and loading
  • Free up inspectors โ€” let people manage exceptions, not stare at belts
  • Prove your quality โ€” timestamped visual evidence for audits and customers
  • See trends early โ€” analytics reveal drifting quality before it becomes scrap
60%โ†“Manual Inspection Cost
3-6moTypical ROI Period
100%Units Inspected
โˆžAttention Span
Industries

Built for the Factory Floor

๐Ÿญ Cement & Building Materials ๐Ÿฅ› Dairy & Beverages ๐Ÿพ Bottling & FMCG ๐Ÿ–จ๏ธ Printing & Packaging โš™๏ธ Automotive & Fabrication ๐Ÿ’Š Pharma ๐Ÿงต Textiles ๐Ÿšš Logistics & Warehousing
Free Pilot

Send Us Your Footage. See the AI Work.

Share a short video clip from your production line and we’ll show you a working detection demo on your own product โ€” free, with no obligation.

Start Your Free Pilot